fix: set minReplicas=1 to prevent scale-to-zero, improve deploy verification

Co-authored-by: Cursor <cursoragent@cursor.com>

.github/workflows/build-deploy.yml

@@ -45,31 +45,65 @@ jobs:
         with:
           azcliversion: latest
           inlineScript: |
-            # Update with unique revision suffix to force new revision
             SUFFIX=$(echo "${{ github.sha }}" | cut -c1-8)
+
+            # Update image AND ensure minReplicas=1 so the container actually starts.
+            # Without --min-replicas 1, Azure scales to zero and the bot never boots.
             az containerapp update \
               --name ${{ env.CONTAINER_APP_NAME }} \
               --resource-group ${{ env.RESOURCE_GROUP }} \
               --image ${{ secrets.ACR_LOGIN_SERVER }}/${{ env.IMAGE_NAME }}:${{ github.sha }} \
-              --revision-suffix "deploy-${SUFFIX}"
+              --revision-suffix "deploy-${SUFFIX}" \
+              --min-replicas 1 \
+              --max-replicas 1
 
       - name: Verify deployment
         uses: azure/cli@v2
         with:
           azcliversion: latest
           inlineScript: |
-            # Wait for new revision to be active, then restart if needed
-            sleep 10
+            sleep 15
+
+            # Get the revision we just deployed (sorted by creation date, newest first)
+            EXPECTED_SUFFIX="deploy-$(echo "${{ github.sha }}" | cut -c1-8)"
             LATEST_REVISION=$(az containerapp revision list \
               --name ${{ env.CONTAINER_APP_NAME }} \
               --resource-group ${{ env.RESOURCE_GROUP }} \
-              --query "[0].name" -o tsv)
+              --query "sort_by(@, &properties.createdTime) | [-1].name" -o tsv)
             echo "Latest revision: $LATEST_REVISION"
+
+            # Check provisioning state
+            STATE=$(az containerapp revision show \
+              --name ${{ env.CONTAINER_APP_NAME }} \
+              --resource-group ${{ env.RESOURCE_GROUP }} \
+              --revision "$LATEST_REVISION" \
+              --query "properties.runningState" -o tsv 2>/dev/null || echo "unknown")
+            echo "Revision state: $STATE"
+
+            # Activate revision if not running, then restart
+            if [ "$STATE" != "Running" ]; then
+              echo "Revision not running yet, activating..."
+              az containerapp revision activate \
+                --name ${{ env.CONTAINER_APP_NAME }} \
+                --resource-group ${{ env.RESOURCE_GROUP }} \
+                --revision "$LATEST_REVISION" || true
+              sleep 5
+            fi
+
             az containerapp revision restart \
               --name ${{ env.CONTAINER_APP_NAME }} \
               --resource-group ${{ env.RESOURCE_GROUP }} \
               --revision "$LATEST_REVISION" || true
 
+            # Final status check
+            sleep 10
+            REPLICAS=$(az containerapp revision show \
+              --name ${{ env.CONTAINER_APP_NAME }} \
+              --resource-group ${{ env.RESOURCE_GROUP }} \
+              --revision "$LATEST_REVISION" \
+              --query "properties.replicas" -o tsv 2>/dev/null || echo "0")
+            echo "Running replicas: $REPLICAS"
+
       - name: Summary
         run: |
           echo "### Deployed successfully! :rocket:" >> $GITHUB_STEP_SUMMARY